Our house has a dirty little secret. The Laundry. It's filthy. Actually, I don't think the word "filthy" does it justice...
The floor in our laundry consists of a concrete pad, covered with linoleum which in turn is covered in adhesive vinyl floor tiles. God only knows the vintage of the various components, but they had to go...
The problem with this flooring scenario is as follows : any water on the floor seeps under the cracks in the tiles on the surface. It then seeps under the lino through the joins. The end result : Water gets trapped between the lino and the concrete, and between the tiles and the lino...
This problem is exacerbated by the fact that the laundry also serves as an after hours toilet for our canine friends..
Canine Friends - they look cute when they are not pissing all over your house:
There were also other issues with the old flooring...
This is where the old hot water heater used to be. It sprung a leak about 3 months after we bought the house. You can imagine how pleased we were:
My weekends are sometimes so action filled, even I can't handle it:
Walking through the laundry you would hear the floor squelching with each step. Also, brown liquid would be pushed to the surface as you walked, and you would be treated to a noxious odour usually reserved for abattoirs.
The Solution:
We decided the whole lot had to come up and be replaced with some new flooring. It would either have to be new linoleum or floor tiles (real ones, not adhesive ones). Due to simplicity, budgeting and water-proof-ness, we decided on new linoleum.
First step was to empty the laundry of appliances.
Our empty laundry. It looks so...empty:
I used a shovel to lift up the lino and scrape up the easy stuff.
It was at this point I started to gag. I had to concentrate to avoid vomiting and contributing to the mess. The black stuff is mould, the other stuff is just slime...slime that is older than me. It smelled like used baby nappies that have been left in the sun for a week. I think inhaling that stench may have shortened my lifespan:
The scraping continues, but everything is damp which makes it even harder to, erm, scrape:
Finally, all the flooring is up, now all that is left is the old adhesive, slime and mould:
An hour's worth of scraping, but the shovel just wasn't up to the job.
It became obvious to me that the shovel was the limiting factor in the equation and it was time to get serious. I could have bought a floor scraper from Bunning's but they cost around $30, or as I like to think of it, a carton of Carlton Cold so there was no way I was going to spend that kind of money (on a floor scraper at least). I would have to come up with an alternative solution on my own.
There is a line between a "tool" and a "weapon". This weekend I believe I crossed that line...I call it "The Scrape-inator" !
I had been tempted to give it a wider blade, but I figured that the more narrow the blade, the more force would be exerted per unit width of the blade. My theory proved to be correct, which is usually the case.
Built with the precision of the finest British Engineering:
The Scrape-inator, kicking arse and taking names...or something. The red area is the painted concrete that I just scraped:
Several hours worth of scraping. I stopped when I was loosening more concrete than crap (such is the power of the Scrape-inator)
After ripping up all of the old flooring I found a semi-circle shaped hole in the wall filled with concrete and dirt, reminiscent of those mouse holes you see in Tom and Jerry cartoons.
Mouse hole? Or something more sinister? I pushed a stick through it to see where it lead:
Turns out, it was the drainage hole. See the toothpick-like stick? Thats the other end of the stick in the photo above:
So not only did they fill the drainage hole with concrete, they also rendered over it. This is the kind of thing I am becoming used to with our house. It certainly explains why our laundry floor spent most of it's life submerged. It's like the whole place was built by the work experience kid. Fortunately, my skills and experience rival that of a professional builder and I am addressing these issues one at a time.
Not even concrete is a match for my mighty rotary drill with chisel attachment. That's daylight you can see there - SWEET!!!:
Thats more like it!!! :
I smothered the entire area in clear silicone, so that any water attempting to leave the laundry will only ever contact lino, metal pipe or silicone. Yay for dry masonry !!!!
Whenever doing DIY projects like this they say that prep is the most important part. I find that it is also the most tedious part. I had reached a point at which I declared that the prep was "good enough". It was time to start cutting lino.
Canberra, apparently, is suffering a lino drought. I spent much of the day driving around trying to find 2m wide lino that was cheap enough for this project. 1.8m lino could be had for as little as $7 per metre, but our laundry is 1.85m wide and I also wanted enough to go up the walls an inch or two in order to maximise waterproof-ness so I needed 2m wide. Also, I was firmly against the idea of having joints in our lino, since joints in the old flooring largely contributed to the problems we were trying to correct.
The only option was some faux-tile lino from Bunnings in Tuggeranong which was quite cheap and could actually pass for genuine tiles (for vision impaired people, anyway).
As it turns out, I had made a rod for my own back. The cutting of the lino was greatly complicated by two factors:
- I wanted the lino to go up the walls an inch or two, meaning the lino would always be larger than the room I was putting it into.
- I wanted the lino to be one single piece with no joints.
Until you actually attempt to do this you would not appreciate the difficulties that these stipulations impose. Point #1 means that you can't lay the lino out properly until you have cut around all the obstacles in the room, BUT you can't cut around the obstacles in the room until you lay it out properly. It was a classic Catch 22 situation, which can be circumvented by cutting the room in half and using a join, but that compromises point #2 - waterproof-ness and defeats the whole purpose of the project. Just to make it even worse the lino had a regular straight line patern printed on it (tiles), meaning that the orientation of the lino also had to be considered. You need the pattern to be parallel to the walls or is just looks shit.
I got around these issues by taking an iterative approach - cut a little, re-position lino, cut a little, and so on. This was complicated by the fact that it is very difficult to adjust the position of lino that you are standing on. It was a major hassle and gave me a whole new respect for whatever poor bastard laid the lino throughout the rest of our house.
Anyway, the end result of everything I have been crapping on for the last few paragraphs can be summarised with one photo:.
Yeah, what the hell do you do with this? I mean SERIOUSLY!!!
Between these two photos I spent like 30 minutes just looking at it and trying to figure out what I was going to do. It was like some kind 3D puzzle.
After a lot of thought and cutting and adjustment, it looks slightly less crap:
Once I got the lino cut out correctly it was time to start applying adhesive.
The second half of the gluing process. I made sure the edges had a generous dose of adhesive:
I ran out of adhesive and had to buy a second litre. Going by the coverage advertised on the container our laundry is around 12 square metres in size, rather than the 5.76 square metres my tape measure reported...
The end result:
The before and after shot. Click on it for a large-view. I think it lacks the impact it has when you are within smelling range:
The Bottom Line:

So all in all I am pretty happy with the end results. What I have effectively done is given our laundry floor a huge condom and it is free to have sex with whomever it pleases, if you see what I mean (like, it doesn't have to worry about any fluids, get it?).
Most of what you read about laying lino suggests that you use a roller to compress the lino. I didn't bother, since I doubt a roller would have been the ideal solution. The irregularities and bumps of our concrete floor would have meant that a roller would not have compressed the lino as effectively as walking around in a pair of rubber crocs, which is exactly what I did. By walking around on the lino every 5 minutes or so after laying it, any bubbles in the lino were removed because the adhesive becomes more tacky over time.
Also, I would recommend that if it is your first time to lay lino that you avoid patterns with straight lines (such as fake floorboard prints, tiles etc), since this adds another aspect that you need to consider (ensuring the lino goes down in a way that keeps the print parallel to the walls). I think I got lucky in this respect.
Update
Several months later and "minor" bubbles have appeared. I have two theories for this. Firstly, it is possible that the concrete was not clean enough. Given that I had spent most of a day scraping the crap and old adhesive off, I was not going to spend another minute trying to get it cleaner. My second and preferred theory is that I was too stingy with the adhesive. I was trying to get my cheapo container of adhesive to last for the whole job but there was no way I was ever going to achieve this. In hindsight I think I should have just bitten the bullet and bought two pots of the expensive Dunlop adhesive as it's superiority was obvious the instant I began to apply it. I believe that using it more generously would have prevented the bubbles I am now seeing.
Having said all that the job was always going to be a stopgap measure and it will still achieve the desired effect (waterproofing and beautifying the laundry floor). In think that in a year or two I will rip it all up and lay proper floor tiles which will not only be a more enjoyable job but also, I suspect, actually easier to do.